What is structured packing material?
Structured packing is a type of packing material used in chemical engineering and process technology. It is a type of random packing made up of a specific geometric structure, such as a corrugated sheet or a wire mesh, that increases the surface area available for liquid or gas to flow through. The increased surface area allows for better mass and heat transfer, making structured packing more efficient than traditional random packing. Structured packing manufactured as well as supplied by Ablaze Glass Works – one of the most distinguished structured packing manufacturers in India, is commonly used in distillation columns, absorption towers, and other types of chemical separation processes. The material used to make the structured packing could be metal, plastic, ceramic and etc.

Types of structured packing materials:
- Metal structured packing: Metal structured packing is made from materials such as stainless steel, aluminum, or copper. It is often used in high-temperature and high-pressure applications and is known for its durability and corrosion resistance.
- Ceramic structured packing: Ceramic structured packing is made from materials such as ceramic or porcelain. It is used in high-temperature applications and is known for its chemical resistance and high thermal stability.
- Plastic structured packing: Plastic structured packing is made from materials such as polypropylene, PVC, or PTFE. It is often used in low-temperature and low-pressure applications and is known for its excellent chemical resistance and low cost.
- Wire mesh structured packing: Wire mesh structured packing is made from metal wire mesh. It is often used in high-temperature and high-pressure applications and is known for its excellent mechanical strength and corrosion resistance.
- Corrugated sheet structured packing: Corrugated sheet structured packing is made from metal or plastic sheets that have been corrugated to increase the surface area. It is often used in distillation columns and is known for its high efficiency and low-pressure drop.
Structured packing materials used by various industries:
Different industries use various types of structured packing materials depending on the specific requirements of their processes. If you are looking for one of the excellent structured packing manufacturers in Gujarat that can fulfill all of your structured packing needs, connect with Ablaze Glass Works today.
- Oil and gas industry: The oil and gas industry often uses metal structured packing, such as stainless steel, in distillation columns and other separation processes. The high temperature and pressure in these processes make metal the ideal material.
- Chemical industry: The chemical industry commonly uses ceramic structured packing in high-temperature applications, such as in the production of petrochemicals and specialty chemicals. Ceramics is resistant to chemical attack and has high thermal stability.
- Pharmaceutical industry: The pharmaceutical industry often uses plastic structured packing in low-temperature and low-pressure applications, such as in the production of pharmaceuticals, food, and beverages. Plastic is resistant to chemical attacks and is non-reactive to many products.
- Food and Beverage industry: The food and beverage industry uses plastic structured packing for its low cost, easy handling, and excellent chemical resistance properties. They use it for distillation columns, absorption towers, and other types of chemical separation processes.
- Power Generation Industry: The power generation industry uses metal structured packing in high-temperature and high-pressure applications in their flue gas desulfurization systems, where it is known for its durability, corrosion resistance, and high thermal stability.
- Water treatment industry: The water treatment industry uses plastic structured packing in its filtration systems, which is known for its excellent chemical resistance properties, low cost, and easy handling.
Importance of using structured packing material in the Oil and Gas Industry:
In the oil and gas industry, structured packing materials are commonly used in distillation towers to separate various components of crude oil. The packing provides a large surface area for vapor-liquid contact, which improves the efficiency of the separation process. This leads to a higher recovery of valuable products such as gasoline and diesel, and reduced energy consumption.
In addition, structured packing materials can also be used in other separation processes such as gas absorption and de-euthanization. They can also be used in refining processes like catalytic cracking to increase the yield of light products.
Ablaze Glass Works ranks among the top structured packing manufacturers in India that offers the best quality structured packing materials which can be used to improve the efficiency of heat exchangers in oil and gas facilities, leading to energy savings and reduced emissions.
Importance of using structured packing material in the Chemical industry:
In the chemical industry, structured packing materials are commonly used in distillation columns, absorption towers, and scrubbers. They increase the efficiency of mass and heat transfer, leading to improved product yields and reduced energy consumption.
Structured packing materials provide a large surface area for chemical reactions to occur, leading to higher reaction rates and improved selectivity. They can also be used to separate and purify products, such as separating organic compounds from a mixture.
The use of structured packing materials can also help reduce the size and cost of equipment, as well as improve the overall safety of a process by reducing the potential for leaks or spills.
In addition to distillation and absorption, structured packing materials can also be utilized in other chemical process like reactive distillation, reactive absorption, and catalytic reactions.
Importance of using structured packing material in the Pharmaceutical industry:
In the pharmaceutical industry, structured packing materials are used in a variety of separation processes, such as distillation, absorption, and scrubbing. They are particularly useful in the production of high-purity compounds, where high efficiency and selectivity is required.
Structured packing materials provide a large surface area for chemical reactions to occur, leading to higher reaction rates and improved selectivity. They can also be used to separate and purify products, such as separating organic compounds from a mixture.
In addition, structured packing materials can be used to improve the efficiency of heat exchangers in pharmaceutical facilities, leading to energy savings and reduced emissions.
The use of structured packing materials can also help reduce the size and cost of equipment, as well as improve the overall safety of a process by reducing the potential for leaks or spills.
Importance of using structured packing material in Food and Beverage industry:
In the food and beverage industry, structured packing materials are used in distillation and evaporation processes to separate and concentrate food ingredients, such as fruit juices, flavors, and essences. They are also used to remove impurities from liquids and to recover solvents.
Structured packing materials offered by one of the leading structured packing manufacturers in Gujarat – Ablaze Glass Works, provide a large surface area for vapor-liquid contact, which improves the efficiency of the separation process. This leads to a higher recovery of valuable products, such as natural flavors and fragrances, and reduced energy consumption.
In addition to distillation and evaporation, structured packing materials are also used in other food and beverage processes such as rectification, decolorization, and deodorization. These materials can also be used to improve the efficiency of heat exchangers in food and beverage facilities, leading to energy savings and reduced emissions.
The use of structured packing materials can also help reduce the size and cost of equipment, as well as improve the overall safety of a process by reducing the potential for leaks or spills.
Importance of using structured packing material in Power Generation Industry:
In the power generation industry, structured packing materials are used in various applications such as in scrubbers, absorbers, and separators. They are used to remove impurities and pollutants, such as sulfur dioxide and nitrogen oxides, from the flue gases produced by power plants. They are also used to recover valuable materials, such as ammonia and sulfuric acid, from the flue gases.
Structured packing materials provide a large surface area for gas-liquid contact, which improves the efficiency of the separation process. This leads to higher recovery of valuable materials and reduced emissions of pollutants.
In addition, structured packing materials can also be used to improve the efficiency of heat exchangers in power plants, leading to energy savings and reduced emissions.
The use of structured packing materials can also help reduce the size and cost of equipment, as well as improve the overall safety of a process by reducing the potential for leaks or spills.
Importance of using structured packing material in Water treatment industry:
Structured packing material is important in the water treatment industry because it increases the efficiency of the treatment process by providing a larger surface area for the water to come into contact with the treatment media. This leads to more effective removal of impurities and better overall water quality. Additionally, structured packing material can also increase the capacity of the treatment system, allowing for greater flow rates and longer intervals between maintenance and cleaning.